Best Tool for Cutting Plastic

GearHaunt is reader-supported. If you buy an item through the links on this site, we may earn a small commission at no extra cost to you. Learn more

Nothing is better than seeing a perfectly cut CPVC pipe with smooth edges. But, cutting plastic can be torture if you end up hurting yourself or the workpiece. So, before you start it, you should know about the best tool for cutting plastic! 

Yes, there are hundreds of tools people use for cutting such fragile material. If you are curious about precision and perfection, you have to know which tools are used for what types of plastic. 

Here, we will mention the easy method of selecting the right gear for cutting plastic depending on the plastic thickness. Let’s jump right into it! 

Preparations for Safety 

  • Never forget the glass, mask, and protective clothing 
  • Always select a calm and traffic-less area for working 
  • Pick up the powered tools for accuracy and precision 
  • Don’t hesitate to take help from a friend 
  • Select a flat space for cutting the plastic and keep protective gear close 

Thickness-based Plastic Cutting Gears 

Tools for Cutting Thin Plastic 

Kitchen Knife 

Yes, you might be trying to cut plastics with a kitchen knife and sometimes it might work. But trust us, this cannot be a long term solution for slit plastic as it causes unfortunate accidents. 

Hot Knife 

Using a knife blade can be an option for cutting thin plastic however, we recommend you to get a knife as it works better. This doesn’t keep the edges too uneven like the knife. 

But, we do not suggest you use this method because it might get you through skin burns or fire. When you don’t have other options, you can have faith in the PRODUCT hot knife as it is one of the best in its territory. 

Cutting Pliers 

For mold spruces, gates, and other sorts of thin plastics, cutting pliers are common. No, the precision of the cutting plier will never be the same as the specially designed tools for the plastic. 

But if you are checking for an easy and fast solution when you have no time to get other tools, this can be a better option than knives. 

This doesn’t risk you like knives and keeps you safe. Nevertheless, you have to work carefully because you might break the workpiece! 

In the list of safe and quality cutting pliers, the name of the PRODUCT is high up above because of the spring-loaded design with the over-molded comfortable grips. 

Utility Knife 

When you plan to cut thin plastic, one of the best methods is to settle for the right utility knife. These come with sharp edges for even and smooth cuts. 

From a shallow cut, it breaks or cut through the object. However, you have to be very careful about the process otherwise you will end up damaging your property. 

So, make sure you have expert grip and control. Users rave about the PRODUCT utility knife because this multi-functional piece can help you slice plastics along with so many other objects. 

Power Tools 

When you transfer from the thin plastics to the medium to thick stock, you must change the tool. And this is when the name of power tools comes in! 

The work of this tool is to make a less powerful cut that helps you cut the plastic but doesn’t melt it. All you have to do is heat the sharp blade and then use it on the thin to medium stocks. 

While doing so, make sure you have worn protective gloves, mask, glasses, and other necessary outfits. For this job, you can get the PRODUCT as it has multiple functions to ease your work including a powerful motor. 

Tools for Cutting Thick Plastic 

Circular Saw 

When you deal with something thick, you have to get more power! What adds more power to the cutting tool is electricity. Along with that, a super-strong blade can make your work better! 

Any circular saw having full size will run impressively with the 2x4s or larger sheet of plastic. We suggest you pick up the compact saws because, with the typical plastic stocks, the “bigger the better” phase doesn’t work. 

With the compact ones, the control will be on your hands and you will see the cutting line more visibly. When the saw is large, the power is more and your plastic stock might not be able to handle the extra power. 

So, it will start vibrating. For flimsy thick plastic, mark the line first and then start cutting. The compact all-purpose circular saw PRODUCT by the Brand BRANDNAME can be superb for the compressed size and the adequate motor. 

Jigsaw 

Now, if you have very thick plastic and you have a bit complicated cuts to control, a jigsaw can be a serene alternative for your job. 

The interesting fact is it can do the straight edge cuts along with the complex cuts. So, cutting your plastic workpiece in a curved manner will not be tough anymore! 

But, before everything, you must know that if you are not a pro, this can be a bit difficult. Jigsaw can be amazing for cutting objects like metal, acrylic, glass, wood, etc. but when dealing with plastic, THIS FRAGILE MATERIAL MOVES! Jigsaw transfers more power to the workpiece. 

With this much power on the plastic workpiece, precision and control can be a nightmare for you. In this case, what you can do is get the right clamp for clamping the plastic. 

When it is clamped, it cannot move! And then you can cut as per your requirement without the difficulty of vibration. But believe us, before working with the actual workpiece, have some trials! 

And if you own a workshop and you have to cut so many other objects with plastic, get your hands on PRODUCT for versatile speed control with a reduced amount of vibration.  

Table Saw 

When you work with cutting objects, you know that you cannot go wrong with a table saw. For straight cuts, the best deal for every object including the plastic is a table saw. 

As thick plastic requires a bit more power than regular, you cannot give in to the portable saws. Yes, portable table saws are nice and all but it’s the wrong tool for ripping the thick plastic with precision! 

On the other hand, actual stationery or workshop-based table saw can do this without a glitch and within minutes! To provide you precision and accuracy, the fence and miter gauge are enough; with them, you can control them easily! 

Power it up to medium speed and go for it. These saws don’t only give you the precision but also have no issues vibrating too much like the other ones. 

However, if you are here for cutting the plastic in a curvy cut or you opt for a complex cut, you will not get it here. But, if you don’t have a table saw in your workshop, you are no pro! 

In line with that, among the crowd, one of the leading table saws of the market is PRODUCT that that affords you a flat top for precision and a miter gauge for the flawless angle! The outstanding quality and durability are also going to amaze you!

Pro Tips for Cutting Plastic 

  • Utility kits are better than utility knife for multi-functional cuts 
  • Fine toothed saws preferable choice for cutting plastic 
  • Heating blades can burn plastic; getting a non-melt blade is a better alternative 
  • Settle for compact saws instead of the large ones to avoid vibrations 
  • With the powered tools, never forget to clamp the workpiece 

Final Words 

So, now you know about the best tool for cutting plastic and how to select the right tool for the process. 

All you need to do is learn how often you are going to cut plastic and what are sizes, shapes, and cuts you want. And then, choosing one won’t be tough anymore! 

Have you ever used any other method for cutting plastic? Comment below how you cut plastic and which tool is your favorite, share it with us!