5 Best Circular Saw Blade For Cutting Plexiglass

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Plexiglass is one of the ideal substitutes for regular glass. Plexiglass is cheap and more durable than regular glass. That’s why Plexiglass has occupied a large part of our daily lives nowadays. 

You may hear the terminology like Acrylic Sheets or Perspex; they all are referred to as plexiglass sheets. In a single word, Acrylic Sheets, Perspex, and Plexiglass are the same thing. Different manufacturers call it by different names. 

Plexiglass applications are used in many places, like the kitchen cabinet, home tables, airplane canopy, or Tv screen. It may be in the construction sector or home uses; plexiglass uses are getting higher than the regular glass.

So, it is important to know: Why is Plexiglass popular over ordinary glass? Which saw blades are perfect for cutting Plexiglass? How to cut Plexiglass with the saw blade? 

In this review article, we will cover up all the important factors about Plexiglass. So, keep reading. 

Why is Plexiglass more popular than ordinary glass?

We found several reasons behind the popularity of the Plexiglass from our study, research, field experience, and client’s review. There are many advantages of using Plexiglass over ordinary glass. 

  1. Plexiglass is lighter than ordinary glass. 
  2. Plexiglass has a 40 times more resistance impact than ordinary glass. 
  3. Plexiglass is more durable than ordinary glass. 
  4. Plexiglass has more UV resistance than normal glass. 
  5. Plexiglass is more flexible than ordinary glass. 
  6. You will get a different color of Plexiglass with transparency. 

We found only one disadvantage plexiglass has over ordinary glass. Plexiglass has worse temperature resistance than ordinary glass. Plexiglass is made of polymethyl methacrylate, so it has less resistance to temperature. Dealing with Plexiglass is quite easier than the normal glass.  

Which saw blades are perfect for cutting Plexiglass?

You can use different tools and saw blades to cut Plexiglass. You can use a knife, Miter saw blade, jigsaw blade, and circular saw blade to cut Plexiglass. A knife is not a good tool to deal with the Plexiglass, but people sometimes do. 

Jigsaw and Miter saw blades are a bit common dealing with the Plexiglass, but circular saw blades are the perfect tools for cutting Plexiglass. We will introduce with you some awesome, unique designed, powerful, and mostly used circular saw blades for cutting Plexiglass. 

If you want to get straight, fast, and nice finishing cuts, circular saw blades are the best tools ever tested. So, let’s check out the circular saw blades list.

5 Best Circular Saw Blade

ImageProduct NamePrice
Freud-Plexiglass-Cutting-CiFreud Plexiglass Cutting Circular Saw BladeCheck Price
PORTER-CABLE-Circular-Saw-PORTER-CABLE 4-1/2-Inch Circular Saw BladeCheck Price
IVY-Classic-Circular-Saw-BIVY Classic Circular Saw BladeCheck Price
MASTEC-Carbide-Tooth-CirculMASTEC Carbide Tooth Circular Saw BladeCheck Price
IVY-Classic-128-Tooth-Circu
IVY Classic 128 Tooth Circular Saw Blade
Check Price

01

Freud Plexiglass Cutting Circular Saw Blade

Key Features

  • Tico Hi-Density Carbide 
  • Modified Triple Chip Grind 
  • Negative Hook Angle 
  • Laser-Cut Anti-Vibration Vents 

Specifications 

  • Brand: Freud
  • Material: Carbide 
  • Dimensions: 10.6 x 10.1 x 0.5 inches
  • Diameter: 10 Inches 
  • Arbor: 5/8 Inch
  • Weight: 2.5 Pounds
  • Number of Teeth: 80
  • Hook Angle: Negative Hook Angle 
  • Machine Use: Circular Saw 
  • Color: Multi
  • Country Of Origin: China
  • Application: Plexiglass and Plastic  

Freud is a reputed and well-known manufacturer company for producing high-quality saw blades in the tools industry. The Freud LU94M010 is a specially designed circular saw blade for cutting Plexiglass and plastic. 

This blade comes with 10-Inches diameter and 80-Teeth. The manufacturer has used Tico Hi-Density carbide that allows this blade to get a clean and smooth cut. This feature also guarantees your blade’s longer tooth life. Tico Hi-Density carbide protects this blade from corrosion and helps smooth cut on plastics and solid surfaces. 

The manufacturer has also used a modified triple chip grind that keeps this blade cool while using hard surfaces. This feature also protects the materials from melting and crisp edges. Its negative hook angles also protect this blade from unnecessary aggressiveness so that we can get splinter-free cuts that ensure quality finishes. 

This blade’s one more notable feature is its laser-cut anti-vibration vents. Laser-cut anti-vibration vents reduce vibration and noise while working. This feature also increases blade life and its durability. It also helps to get precise cuts without any stabilizer. 

Overall, The Freud LU94M010 is one of the best circular saw blades for cutting Plexiglass. Even, you can use this blade for cutting plastic, chipboard, plywood, and laminate flooring. 

Pros

  • Its ICE coating protects this blade from gumming and overheating. 
  • You can use this blade on hard surfaces. 
  • Its negative hook angle helps to get quality finishes cut. 
  • Anti-vibration slots and laser-cut vents reduce unnecessary vibration during work. 
  • High Tico carbide and MTCG tooth design help to get smooth and clean cuts. 
  • You can use this blade for a variety of purposes. 

Cons

  • The price could be a bit lower compared to the other circular saw blade. 
  • You must wear safety gear during work. 

02

PORTER-CABLE 4-1/2-Inch Circular Saw Blade

Key Features

  • Higher Tooth Count 
  • Extends Blade Life Feature
  • Reduces need for final finishing
  • High-Strength carbide 

Specifications 

  • Brand: Porter-Cable
  • Material: Carbide
  • Dimensions: 6.75 x 5.5 x 0.13 inches
  • Diameter: 4.5 Inches
  • Arbor: 3/8 Inch
  • Weight: 0.17 Pounds
  • Number of Teeth: 120
  • Made In: USA
  • Application: Plexiglass, Plastic, and Wood Materials. 

Do you want to make an intricate design or precise cuts on a plexiglass sheet? The Porter-Cable 4-1/2-Inches circular saw blade could be a better choice. This blade is well-known for its high tooth count, sharp edges in wood, and sand-free finish. 

This blade comes with a 4-1/2-Inches diameter and 120-Teeth. 120 teeth is considered a high tooth count blade, and High tooth count blades are always good for clean-cut and final finishes. 

Though the higher tooth count blades can’t cut faster, the Porter-Cable circular blade is different from other blades. This blade can cut faster because of its elegant touch feature. You can cut different types of plexiglass sheets and plastics. This blade also has good experience cutting all kinds of wood like plywoodhardwood, and softwood. 

This 120-Teeth saw blade is fitted with the trim saws and other saws that accept 4-/2-Inches diameter and have a 3/8-Inches arbor hole. Finally, we can say again if you want to get an intricate design and work with plexiglass sheets, undoubtedly, you can use this circular saw blade. 

Pros

  • This blade has a high-cutting performance. 
  • This blade offers intricate design and precise cuts. 
  • Its high tooth count provides sharp edges, clean-cut, and a nice finish. 
  • Its carbide materials make this blade most durable. 
  • The porter-cable is one of the best budget-friendly blades in the marketplace. 

Cons

  • This blade is not perfect for cutting metals. 
  • The manufacturer didn’t add many features compared to other brand’s blades. 

03

IVY Classic 7-1/4-Inches 60-Teeth Circular Saw Blade

Key Features

  • Expansion Slots
  • Laser Carbide 
  • Rockwell Hardness 40-43 HRC
  • Diamond Knockout Arbor 
  • 0-Degree Hook

Specifications 

  • Brand: IVY Classic 
  • Material: Laser Carbide
  • Dimensions: 7.25 x 7.25 x 0.11 inches
  • Diameter: 7-1/4 Inches
  • Arbor: 5/8 Inch
  • Weight: 12.8 Ounces 
  • Kerf: 0.110-Inch
  • Number of Teeth: 60
  • Country Of Origin: Taiwan 
  • Application: Plexiglass and Plastic   

IVY Classic 36350 is specially designed for cutting plexiglass sheets, acrylic sheets, plastic, and other similar materials. This blade comes with a 7-1/4-Inches diameter, 60-Teeth, and 40-43 HRC Rockwell hardness features. It’s 7-1/4-Inches large diameter, and 12.8 Ounces weight helps to get long cuts as well. 

The manufacturer has used triple chip ground large C4 modified tungsten carbide and laser carbide to construct this blade. So, we can tell you if you take this blade properly, it will serve you for a long time. This blade’s 0.110-Inch kerf helps to get faster cuts on Plexiglass. 

IVY Classic is a reputed tools manufacturer and is well known for its quality products. The IVY Classic 36350 is one of the most popular circular saw blades for cutting Plexiglass smoothly and accurately. Its expansion slots help to reduce heat and protect this blade from warping. 

Pros

  • Its large dimensions will help you to get long and accurate cuts. 
  • Its laser-carbide and tungsten carbide teeth will allow you to work with hard materials. 
  • Its expansion slots help to reduce heat and protect this blade from warping. 
  • A 0-degree hook angle will help you to get better finishes on plexiglass sheets. 
  • Its super-thin kerf allows faster cuts. 

Cons

  • The price seems a bit higher compared to another plexiglass cutter circular saw blade. 
  • The blade’s teeth may bend if you deal with metals. 

04

MASTEC Carbide Tooth Circular Saw Blade

Key Features

  • Triple Chip Tooth
  • Higher Tooth Count 
  • Ultra-Thin Kerf
  • 5000 RPM Maximum Operating Speed

Specifications 

  • Brand: MASTEC 
  • Material: Carbide
  • Dimensions: 11.1 x 11 x 0.5 inches
  • Diameter: 10-Inches
  • Arbor: 5/8 Inch
  • Weight: 1.8 Pounds  
  • Number of Teeth: 100T
  • Application: Plexiglass, Aluminum, and Plastic  

MASTEC 10-Inches 100-Teeth carbide tooth circular saw blade is specially designed for cutting plexiglass, aluminum, non-ferrous metals, and plastics items. This blade is well-known for its cutting performance. 

Higher tooth count and ultra-thin kerf provide fast and smooth cuts. The manufacturer has used Triple chip grind and carbide teeth that help to get clean and splinter-free cuts. 

This blade’s maximum operating speed is 5000 RPM; rather, it doesn’t produce much heat and sparks. It is an unconventional safety circular saw blade in the marketplace. One more notable quality of this blade is, you can use this blade in different saws like circular saws, miter saws, and table saws. 

The MASTEC company offers awesome customer service. The manufacturer gives a 100% replacement guarantee on this blade, and they quickly respond to your questions and inquiries. 

Pros

  • It is a budget-friendly blade in the marketplace. 
  • Its ultra-thin kerf provides fast and clean cuts. 
  • You can use this blade in various saws like circular saws, miter saws, and table saws. 
  • This blade comes with a 100% replacement guarantee. 
  • This blade features TCG and carbide teeth. 

Cons

  • This blade is not much durable compared to other circular saw blades available in the marketplace. 
  • This blade is not suitable for non-ferrous metals. 

05

IVY Classic 128 Tooth Circular Saw Blade

Key Features

  • Diamond Knockout Arbor
  • Swift Cut Feature 
  • Unique Design 
  • Carbon Alloy Steel
  • Precision Ground Teeth
  • Expansion Slots

Specifications 

  • Brand: IVY Classic 
  • Material: Alloy Steel 
  • Dimensions: 7.25 x 7.25 x 0.1 inches
  • Diameter: 7-1/4 Inches
  • Arbor: 5/8 Inch Dimond Knockout 
  • Weight: 6.7 Ounces  
  • Number of Teeth: 128
  • Country Of Origin: China
  • Application: Plexiglass and Aluminum  

IVY Classic 35050 is a higher tooth count blade. This blade comes with a 7-1/4-Inches diameter and 128-Teeth with 5/8-Inches arbor. If you are looking for such a blade that can deal with Plexiglas, aluminum, and plastic, we will highly recommend this blade. 

IVY Classic 36350 is specially designed for cutting plexiglass sheets, but IVY Classic 35050 is designed for Plexiglass and aluminum and plastics cutting purposes. 

The IVY Classic 35050 blade has a unique feature than the IVY Classic 36350. The IVY Classic 35050 is well known for its swift-cutting features. This blade is mostly used for cutting all kinds of light-gauge aluminum and Plexiglass. As the blade has a higher tooth count, this blade can cut up to 1/8-Inches materials. 

This blade is constructed with high carbon alloy steel and precision ground teeth with no set. So, his blade is perfect for getting smooth and accurate cuts. Its ultra-thin kerf also provides a faster cut on Plexiglass. 

This blade has one more notable feature that is its expansion slots. Expansion slots reduce heat build-up and protect this blade from warping. Expansion slots also protect this blade from corrosion and gumming. Its diamond knockout arbor tightly fixes this blade with the saw tools. So, if you take care of this blade, you can use this blade for a long time. 

Finally, IVY Classic is a reputed company, and clients know them for their quality products. If you need such a blade to give you smooth and accurate cuts, the IVY Classic 35050 could be a better choice for cutting Plexiglass, aluminum, and plastics. 

Pros

  • Its large dimensions and higher tooth count help to get a long cut. 
  • Its high carbon alloy steel and precision ground teeth can work well against hard surfaces. 
  • Its expansion slot protects this blade from early warping. 
  • Its thin kerf allows swift cutting. 
  • This blade is well known for its better finishes on Plexiglass. 

Cons

  • This blade seems to us a bit pricey compared to another circular saw blade. 
  • This blade is not suitable for non-ferrous metals.